Vacuum Insulated Flexible Hose Series

Short Description:

Vacuum Insulated Hose, namely Vacuum Jacketed Hose are used for transferring of liquid oxygen, liquid nitrogen, liquid argon, liquid hydrogen, liquid helium, LEG and LNG, as a Perfect substitute for conventional piping insulation.


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Vacuum Insulated Piping

Vacuum Insulated Hose (vacuum hose), namely Vacuum Jacketed Hose, as a Perfect substitute for conventional piping insulation. Compared with conventional piping insulation, the heat leakage value of VIP is only 0.05~0.035 times of conventional piping insulation. Significantly save energy and cost for customers.

 

The product series of Vacuum Insulated Hose, Vacuum Insulated Pipe, Vacuum Insulated Valve, and Phase Separator in HL Cryogenic Equipment Company, which passed through a series of extremely strict technical treatments, are used for transferring of liquid oxygen, liquid nitrogen, liquid argon, liquid hydrogen, liquid helium, LEG and LNG, and these products are serviced for cryogenic equipment (e.g. cryogenic tank, dewar and coldbox etc.) in industries of air separation, gases, aviation, electronics, superconductor, chips, pharmacy, hospital, biobank, food & beverage, automation assembly, rubber, new material manufacturing chemical engineering, iron & steel, and scientific research etc.

1.1 Four Connection Types

In order to maximize the different needs of customers, there are usually four connection types for VI Flexible Hose. The first three connection types apply only to the connection positions between VI Flexible Hoses. The fourth one, threaded connection type is generally used only for VI Hose connections to equipment and storage tank.
When VI Flexible Hose connects with equipment, storage tank and so on, the connection joint can be customized according to customer requirements.

Scope of Application

Vacuum Bayonet Connection Type with Clamps

Vacuum Bayonet Connection Type with Flanges and Bolts

Welded Connection Type

Thread Joint Connection Type

Connection Type

Clamps

Flanges and Bolts

Weld

Thread

Insulation Type at joints

Vacuum

Vacuum

Perlite or Vacuum

Wrapping Insulated Materials

On-site Insulated Treatment

No

No

Yes, perlite filled into or vacuum pump out from the Insulated Sleeves at joints.

Yes

Nominal Diameter of Inner Pipe

DN10(3/8")~DN25(1")

DN10(3/8")~DN80(3")

DN10(3/8")~DN150(6")

DN10(3/8")~DN25(1")

Design Pressure

≤8 bar

≤16 bar

≤40 bar

≤16 bar

Installation

Easy

Easy

Weld

Easy

Design Temperature

-196℃~ 60℃ (LH2 & LHe:-270℃ ~ 60℃)

Length

≥ 1 meter/pcs

Material

300 Series Stainless Steel

Medium

LN2, LOX, LAr, LHe, LH2, LNG

1.2 Dynamic and Static Vacuum Insulated Flexible Hose

Vacuum Insulated (VI) Flexible Hose can be divided into Dynamic and Static VI Flexible Hose.

l The Static VI Hose is fully completed in the manufacturing factory.

l The Dynamic VI Hose is offered a more stable vacuum state by a continuous pumping of vacuum pump system on site, and the rest of the assembly and process treatment is still in the manufacturing factory.

 

  Dynamic Vacuum Insulated Flexible Hose Static Vacuum Insulated Flexible Hose
Introduction The vacuum degree of the vacuum interlayer is monitored continuously, and the vacuum pump is automatically controlled to open and close, to ensure the stability and effectiveness of vacuum degree VJ Flexible Hoses complete the vacuum insulation work in the manufacturing plant.
Advantages The vacuum retention is more stable, basically eliminate the vacuum maintenance in the future working. More economical investment and simple on-site installation
Vacuum Bayonet Connection Type with Clamps

Applicative

Applicative

Vacuum Bayonet Connection Type with Flanges and Bolts

Applicative

Applicative

Welded Connection Type

Applicative

Applicative

Thread Joint Connection Type

Applicative

Applicative

Dynamic Vacuum Insulated Flexible Hose System: Consist of Vacuum Flexible Hoses, Jumper Hoses and Vacuum Pump System (including the vacuum pumps, solenoid valves and vacuum gauges). Easily installed in small room. The length of single Vacuum Insulated Flexible Hose can be customized according to customer’s requirements.

2.SPECIFICATION AND MODEL

HL-HX-X-000-00-X

Brand

HL Cryogenic Equipment

Description

HD: Dynamic VI Hose
HS: Static VI Hose

Connection Type

W: Welded Connection Type
B: Vacuum Bayonet Connection Type with Clamps
F: Vacuum Bayonet Connection Type with Flanges and bolts
T:Thread Joint Connection Type

Nominal Diameter of Inner Pipe

010: DN10

080: DN80

150: DN150

Design Pressure

08: 8bar
16: 16bar
25: 25bar
32: 32bar
40: 40bar

Material of Inner Pipe

A: SS304
B: SS304L
C: SS316
D: SS316L
E: Other

3.1 Static Vacuum Insulated Cryogenic Flexible Hose

3.1.1 Vacuum Bayonet Connection Type with Clamps

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHSB01008X

Vacuum Bayonet Connection Type with Clamps for Static Vacuum Insulated Flexible Hose

DN10, 3/8"

8 bar

300 Series Stainless Steel

ASME B31.3

X:

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHSB01508X

DN15, 1/2"

HLHSB02008X

DN20, 3/4"

HLHSB02508X

DN25, 1"

Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 8 bar. Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (≤16 bar), Welded Connection Type (≤40 bar)

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

3.1.2 Vacuum Bayonet Connection Type with Flanges and Bolts

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHSF01000X

Vacuum Bayonet Connection Type with Flanges and Bolts for Static Vacuum Insulated Flexible Hose

DN10, 3/8"

8~16 bar

300 Series Stainless Steel

ASME B31.3

00: 

Design Pressure.

08 is 8bar,

16 is 16bar.

 

X: 

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHSF01500X

DN15, 1/2"

HLHSF02000X

DN20, 3/4"

HLHSF02500X

DN25, 1"

HLHSF03200X

DN32, 1-1/4"

HLHSF04000X

DN40, 1-1/2"

HLHSF05000X

DN50, 2"

HLHSF06500X

DN65, 2-1/2"

HLHSF08000X

DN80, 3"

Nominal Diameter of Inner Pipe: Recommended ≤ DN80 or 3". Or selects the Welded Connection Type (from DN10, 3/8" to DN150, 6"), Vacuum Bayonet Connection Type with Clamps (from DN10, 3/8" to DN25, 1").

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 16 bar. Or selects Welded Connection Type (≤40 bar).

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

3.1.3 Welded Connection Type

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHSW01000X

Welded Connection Type for Static Vacuum Insulated Flexible Hose

DN10, 3/8"

8~40 bar

300 Series Stainless Steel

ASME B31.3

00: 

Design Pressure

08 is 8bar,

16 is 16bar,

and 25, 32, 40.

 

X: 

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHSW01500X

DN15, 1/2"

HLHSW02000X

DN20, 3/4"

HLHSW02500X

DN25, 1"

HLHSW03200X

DN32, 1-1/4"

HLHSW04000X

DN40, 1-1/2"

HLHSW05000X

DN50, 2"

HLHSW06500X

DN65, 2-1/2"

HLHSW08000X

DN80, 3"

HLHSW10000X

DN100, 4"

HLHSW12500X

DN125, 5"

HLHSW15000X

DN150, 6"

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

3.1.4 Thread Joint Connection Type

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHST01000X

Vacuum Bayonet Connection Type with Clamps for Static Vacuum Insulated Flexible Hose

DN10, 3/8"

8~16 bar

300 Series Stainless Steel

ASME B31.3

00: 

Design Pressure.

08 is 8bar,

16 is 16bar.

 

X: 

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHSB01500X

DN15, 1/2"

HLHSB02000X

DN20, 3/4"

HLHSB02500X

DN25, 1"

Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 16 bar. Or selects the Welded Connection Type (≤40 bar)

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

3.2Dynamic Vacuum Insulated Piping System

3.2.1 Vacuum Bayonet Connection Type with Clamps

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHDB01008X

Vacuum Bayonet Connection Type with Clamps for Dynamic Vacuum Insulated Flexible Hose

DN10, 3/8"

8 bar

300 Series Stainless Steel

ASME B31.3

X:Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHDB01508X

DN15, 1/2"

HLHDB02008X

DN20, 3/4"

HLHDB02508X

DN25, 1"

Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 8 bar. Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (≤16 bar), Welded Connection Type (≤40 bar)

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).

3.2.2 Vacuum Bayonet Connection Type with Flanges and Bolts

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHDF01000X

Vacuum Bayonet Connection Type with Flanges and Bolts for Dynamic Vacuum Insulated Flexible Hose

DN10, 3/8"

8~16 bar

300 Series Stainless Steel

ASME B31.3

00: Design Pressure.

08 is 8bar,

16 is 16bar.

 

X:

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHDF01500X

DN15, 1/2"

HLHDF02000X

DN20, 3/4"

HLHDF02500X

DN25, 1"

HLHDF03200X

DN32, 1-1/4"

HLHDF04000X

DN40, 1-1/2"

HLHDF05000X

DN50, 2"

HLHDF06500X

DN65, 2-1/2"

HLHDF08000X

DN80, 3"

 

Nominal Diameter of Inner Pipe: Recommended ≤ DN80 or 3". Or selects the Welded Connection Type (from DN10, 3/8" to DN150, 6"), Vacuum Bayonet Connection Type with Clamps (from DN10, 3/8" to DN25, 1").

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 16 bar. Or selects Welded Connection Type (≤40 bar).

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).

3.2.3 Welded Connection Type

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHDW01000X

Welded Connection Type for Dynamic Vacuum Insulated Flexible Hose

DN10, 3/8"

8~40 bar

Stainless Steel 304, 304L, 316, 316L

ASME B31.3

00:

Design Pressure

08 is 8bar,

16 is 16bar,

and 25, 32, 40.

.

 

X:

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHDW01500X

DN15, 1/2"

HLHDW02000X

DN20, 3/4"

HLHDW02500X

DN25, 1"

HLHDW03200X

DN32, 1-1/4"

HLHDW04000X

DN40, 1-1/2"

HLHDW05000X

DN50, 2"

HLHDW06500X

DN65, 2-1/2"

HLHDW08000X

DN80, 3"

HLHDW10000X

DN100, 4"

HLHDW12500X

DN125, 5"

HLHDW15000X

DN150, 6"

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).

3.2.4 Thread Joint Connection Type

Model

Connection Type

Nominal Diameter of Inner Pipe

Design Pressure

Material of Inner Pipe

Standard

Remark

HLHDT01000X

Vacuum Bayonet Connection Type with Clamps for Dynamic Vacuum Insulated Flexible Hose

DN10, 3/8"

8~16 bar

300 Series Stainless Steel

ASME B31.3

00: 

Design Pressure.

08 is 8bar,

16 is 16bar.

 

X: 

Material of Inner Pipe.

A is 304,

B is 304L,

C is 316,

D is 316L,

E is other.

HLHDB01500X

DN15, 1/2"

HLHDB02000X

DN20, 3/4"

HLHDB02500X

DN25, 1"

Nominal Diameter of Inner Pipe: Recommended ≤ DN25 or 1". Or selects the Vacuum Bayonet Connection Type with Flanges and Bolts (from DN10, 3/8" to DN80, 3"), Welded Connection Type (from DN10, 3/8" to DN150, 6")

Nominal Diameter of Outer Pipe:  Recommended by the Enterprise Standard of HL Cryogenic Equipment. It also can be produced according to requirement of the customer.

Design Pressure: Recommended ≤ 16 bar. Or selects the, Welded Connection Type (≤40 bar)

Material of Outer Pipe: Without special requirement, the material of inner pipe and outer pipe will be selected the same.

Power Condition: The site needs to supply power to the vacuum pumps and inform HL Cryogenic Equipment the local electricity information (Voltage and Hertz).


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